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Functions of Integrated Drive Shafts
Date:2021-12-23

The automotive integrated drive shaft is essentially a metal shaft, but it should never be regarded simply as a rigid metal rod connecting the wheels.


Its primary function is power transmission: it transfers rotation from the transmission to the final drive, connected by universal joints. As a high-speed, lightly-supported rotating component, the integrated drive shaft requires strict attention to dynamic balance.


Therefore, before leaving the factory, a series of balance tests and adjustments are always performed on a balancing machine.




II. Working Principle of the Integrated Drive Shaft

The automotive integrated drive shaft operates through the coordination of three key components: the shaft tube, sliding sleeve, and universal joints.


As part of the universal joint drive system, it transmits power from the transmission to the final drive in front-engine, rear-wheel-drive vehicles. It may consist of multiple sections connected by universal joints. The universal joint is a critical component, linking the front axle half-shafts (which provide both drive and steering) to the wheels.


In a traditional integrated drive shaft, the splined sleeve is welded to the flange yoke, and the splined shaft is welded to the drive shaft tube.


Typically, the integrated drive shaft is a rotatable, movable component used for connection and assembly, usually made of lightweight, high-torsion-strength alloy steel tubing. Structurally, it consists of the shaft tube, sliding sleeve, and universal joints.


As a high-speed, lightly-supported rotating body, its dynamic balance is critical. Each drive shaft is dynamically tested and adjusted on a balancing machine before delivery.


As a key component in the vehicle drive system, the integrated drive shaft transfers engine power to the wheels together with the transmission and drive axle, generating driving force for the vehicle.


Specialized drive shafts are widely used in tank trucks, refueling trucks, sprinklers, sewage suction trucks, fecal suction trucks, fire engines, high-pressure cleaning trucks, road wreckers, aerial work platforms, garbage trucks and other special vehicles.


III. Applications of Automotive Integrated Drive Shafts

Drive shafts are indispensable for both commercial vehicles and passenger vehicles.


An integrated drive shaft refers to a tubular or solid shaft with universal joints, or an assembly directly connecting two universal joints for torque and rotational motion transmission. It consists of a shaft tube, sliding sleeve and universal joints, and its dynamic balance is critically important. All integrated drive shafts are dynamically balanced and adjusted on a balancing machine before shipment.
The integrated drive shaft works with various vehicle components to maintain stable high-speed rotation, ensuring smooth vehicle operation.


During operation, vehicles inevitably encounter rough road conditions, causing bouncing, load fluctuations, and changes in the angle and distance between the transmission output shaft and the final drive input shaft.


In such conditions, the universal joints on the drive shaft ensure that power is still transmitted reliably, even when the relative positions of the two shafts change. They also ensure the two shafts rotate uniformly.

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